2022 · Aluminium producer · Technical and economic evaluation

Valorisation pathway for alumina-based waste

Technical and economic assessment of after-treatment routes for alumina-based industrial waste, aimed at whether a new product line was viable rather than merely possible.

Calcium aluminate cement assessed end to end
A defensible position on commercial viability

The situation

A producer was paying to dispose of a waste stream that looked like it might be an input to something else. The question was whether a recovery route existed that was commercially real, not just chemically available.

The constraint

Circular economy proposals are easy to make attractive on a slide and hard to defend against a capital committee. The answer had to hold technically, economically, and under the waste regulation that governs what can be sold and as what.

What I decided

I assessed calcium aluminate cement as the valorisation pathway and ran it through technical, economic, and environmental criteria together rather than sequentially, because a route that passes any one of the three in isolation is the usual way these proposals fail later. Where the economics depended on a price assumption, I reported the range instead of the midpoint.

What shipped

A structured evaluation of the after-treatment options, with the calcium aluminate route analysed for material properties, application feasibility, and sustainability trade-offs.

What it produced

A position the company could take to a capital decision on a circular product line, with the conditions under which it works stated rather than implied.